Abhishek walke DBRT student 2017-18: May 2018

Engineering

1.SAFETY RULES

1 .DON´T RUN IN THE WORKSHOP
2. ALWAYS WEAR AN APRON
3. WEAR STRONG SHOES
. 4. DON´T RUSH YOUR PROJECTS
5. ROLL UP SLEEVES
6. NEVER WORK ALONE IN THE WORKSHOP
7. WHEN NECESSARY WEAR GOGGLES
8. TURN THE MACHINE OFF BEFORE CLEANING IT
9. ALWAYS LISTEN TO THE TEACHER
10. KNOW WHERE THE EMERGENCY BUTTON IS LOCATED
11. LISTEN CAREFULLY WHEN A TEACHER IS DEMONSTRATING SOMETHING
12. A MACHINE MUST BE OPERATED BY ONE STUDENT AT A TIME
13. ENTER THE WORKSHOP ONLY WITH A TEACHER´S PERMISSION
14. REPORT ANY DAMAGE DONE TO THE MACHINES

12/4/18 - 1. INFORMATION ABOUT ALL THE MACHINE WORKSHOP

2. SAFETY RULES DISCUSSION

13/4/18 - LECTURE OF TYPES OF MEASUREMENT

2.MEASUREMENT

Measurement is the assignment of a number to a characteristic of an object or event, which can be compared with other objects or events.^[1]^[2] The scope and application of a measurement is dependent on the context and discipline. In the natural sciences and engineering, measurements do not apply to nominal properties of objects or events, which is consistent with the guidelines of the International vocabulary of metrology published by the International Bureau of Weights and Measures.

UNITS / TYPES

There are two common system of units

1) SI UNITS

2) BRITISH SYSTEM

1 Millimeter - 1000 Microns

10 millimeter - 1 Cm

100 cm - 1 Meter

1 foot - 30.48 cm

1 kilometer - 1000 meter

1 kg - 1000 gram

1 ltr - 1000 ml

1 pound - gram

1 gallon - 3.785 ltr
1 mm - 1000 microns

3.WELDING ROD

Aim:- Information about welding rod

Materials:- 1) Kaolin

2) Starch

3)Chalk

4) Lime

5)Di-oxydigin

6) Coating and Flux

About:- Length:- 350 mm

Gauge:- 12 gauge

Thikness:- 2.5 mm

Types:- M.S rod, S.S rod, and Casting Rod

Amp:- 80-110 amp

4.TYPES OF BRICKS

HEADER BOND - Header bond. A pattern of brickwork consisting entirely of headers, 1; usually, each course of headers is displaced by half the width of one header with respect to the headers in the course above and the course below. Mc Graw-Hill Dictionary of Architecture and Construction.

STRETCHER BOND - Stretcher Bond. This bond is sometimes known as running bond. This bond is the simplest bond that is used today, this bond is not suitable as a stand alone structural wall and a structural wall built directly behind it, fixed with wall ties would be needed. Stretcher Bond is normally used a far cade for the main structural ...

FLEMISH BOND- Flemish bond brickwork with a thickness of one brick is the repeating pattern of a stretcher laid immediately to the rear of the face stretcher, and then next along the course, a header. A lap (correct overlap) is generated by a queen closer on every alternate course: Double Flemish bond of one brick's thickness: overhead ...

ENGLISH BOND - English bond (plural English bonds). (masonry) In bricklaying, an arrangement of bricks such that one course has the short sides of the bricks (headers) facing outwards, and the next course has the long sides of the bricks (stretchers) facing outwards

RAT TRAP BOND - CONSTRUCTING BRICK WALL USING RAT TRAP BOND. ... This is where approximately 30% Material (brick and mortar) is saved and thus overall construction cost is reduced. Cavity provides effective thermal and sound insulation. This makes rat trap bond energy and cost efficient building technology.

5.LATHE MACHINE

A lathe machine is a machine tool which is used to remove metals from a workpiece to give a desired shape and size. In other words it is a machine that is used to hold the workpiece to perform various metal removing operations such as turning, grooving, chamfering, knurling, facing, forming etc with the help of tools.

Parts of Lathe Machine:

The lathe consist following parts.

1. Bed

It is the main body of the machine. All main components are bolted on it. It is usually made by cast iron due to its high compressive strength and high lubrication quality. It is made by casting process and bolted on floor space.

2. Tool post

It is bolted on the carriage. It is used to hold the tool at correct position. Tool holder mounted on it.

3. Chuck

Chuck is used to hold the workspace. It is bolted on the spindle which rotates the chuck and work piece. It is four jaw and three jaw according to the requirement of machine.

4. Head stock

Head stock is the main body parts which are placed at left side of bed. It is serve as holding device for the gear chain, spindle, driving pulley etc. It is also made by cast iron.

5. Tail stock

Tail stock situated on bed. It is placed at right hand side of the bed. The main function of tail stock to support the job when required. It is also used to perform drilling operation.

6. Lead screw

Lead screw is situated at the bottom side of bed which is used to move the carriage automatically during thread cutting.

7. Legs

Legs are used to carry all the loads of the machine. They are bolted on the floor which prevents vibration.

8. Carriage

It is situated between the head stock and tail stock. It is used to hold and move the tool post on the bed vertically and horizontally. It slides on the guide ways. Carriage is made by cast iron.

9. Apron

It is situated on the carriage. It consist all controlling and moving mechanism of carriage.

10. Chips pan

Chips pan is placed lower side of bed. The main function of it to carries all chips removed by the work piece.

11. Guide ways

Guide ways take care of movement of tail stock and carriage on bed.

12. Speed controller

Speed controller switch is situated on head stock which controls the speed of spindle.

13. Spindle

It is the main part of lathe which holds and rotates the chuck.

6.Construction work

AIM - To build a wall

Requirement - Container , thapi , fawda , cement bricks , sand, spirit level rope

Procedure - 1) First of all we clean all the area were we want to build wall

2) Then we weted all the bricks

3) Then taken measurement with spirit level and rope

4) Done mixture of sand and soil

5) 1 bucket cement and 6 bucket soil

6) Then started giving the layer with molter and brick in height

7) Filling the gap with Molter

8) Lastly we have clean all the area were we are doing the work

7.PLUMBING

AIM - To carry water in a easiest way we prefer plumbing operations

REQUIREMENT - Rough data , book pen , pipe etc

Plumbing Instrument - HEXA BLADE

ADJUSTING SPANNER

TAPLON TAPE

CHIZZEL AND HAMMER

TYPES OF JOINTS - 1) ELBOW

2) T JOINT

3) END CAP

4) REDUCER

5) NIPPLE

6) STANDARD ELBOW

TYPES OF PIPE - 1) GI PIPE

2) UPVC

3) PVC

4) CPVC

NOTE - Plumbing is used to carry water from one place to another place in a easiest way without man power and even use can stole water several time

Conclusion - In this way we can learn plumbing with the help of guidance

8.FOUNDATION

AIM - How to make a marking of foundation

Required - Thread line , Tube , Spirit level , Bar and Hammer

Procedure - 1) Fix the bar in one side then give the measurement and fix the bar another si de

2) In square type measurement we fix the bar and attached the rope or thread

3) WE give right angle then we measure the one side 4 meter second side 2 meter and last one give 5 meter measurement are right

THREAD - We use thread to fix our base

LINE TUBE - We use line tube ti make a perfect measurement ti the ones to another side

Plumb BOB - Use of plumb bob to o fix the center

9.THREADING AND TAPPING

AIM - To learn how to work on Threading and Tapping

Requirement - Bar , oil , ms scale , Tapping set , Die range vice

Procedure 1) Tapping is the process of producing threads in a metal use in certain tools

2) A thread is a spiral of a helical ridge found on nuts and bolts

3) Thread is specified by diameter and the pitch number of threads per mil-liter

There are two types of Hand Taps:

Taper Tap. A taper tap has quite a lot of taper to help it ease into cutting threads gradually. ...
Bottoming Tap. ...
Plug Tap. ...
Spiral Point Taps (Gun Nose or Bull Nose Taps) ...
Spiral Flute Taps or Gun Taps. ...
Interrupted Thread Tap. ...
Pipe Taps. ...
Form or Roll Taps (Thread Forming Taps)

THREADING

THREADING -Taps and dies are tools used to create screw threads, which is called threading. Many are cutting tools; others are forming tools.

TAPPING - used to cut or form the female portion of the mating pair (e.g. a nut). A die is used to cut or form the male portion of the mating pair (e.g. a bolt). The process of cutting or forming threads using a tap is called tapping, whereas the process using a die is called threading.

10.TO MAKE FERNAL ( NARSALA )

AIM- Use tine sheet and give perfect measurement to tine sheet draw a diagram in the sheet and make fernal

TOOLS - Tine cutter , scale , pencil, and soldering machine

Procedure - 1) Take a tine sheet and draw a diagram to give perfect measurement

2) Cut tine sheet then we draw a diagram to give perfectly

3) Then joint the sheet and soldering

4) Return draw a small diagram to lower part of fernal

USES - TO use the fernal in stove or put the petrol or any liquid thing in fernal we store any thing like drum and bottel etc

11. workshop machines .

1} Wielding machines .

2} Power cutter machine .

3} Bench drill machine .

4} Lathe machine .

5} CO2 wielding machine .

6} Spot wielding machine .

7} Bench grinder machine .

8} Shed bending machine .

12.MAKE CEMENT BRICKS

AIM- To prepare cement bricks

Requirement - Brick making machine , thapi, bucket oil etc

Material - Sand, cement, water

Procedure - 1) Take proper measurement to make bricks

2) In machine bricks making part take measure lxhxb

3) Mix sand and cement

4) Then mix material and put in machine

5) Then remove out in machine and place in sunlight for drying

OBSERVATION - We see next day bricks in hard and fully solid

13.Weapons of carpentry Work

AIM - Information of carpentry work weapons

1)Round file - This file used to sharp the plywood give round and half round design the plywood

2) Square File - This file also sharp a plywood when we cut the ply after rough sides of of ply also use this patashi

3) Patashi - In plywood we make a design and cut the side of ply also use this patashi

4) Oil stone - When we sharp a patshi blade and knife then we use a oil stone

5) Mallet - We use mallet to straight the tin sheet

6) Ball pen hammer - This tools are use to fix the nail in wood wall and plywood

7) Ambar - Ambar use to remove a mail in the plywood and wood

8) Kikre - This tool use to make a hole and design in the plywood

9) Karvat - We use karvat to cut plywood and wood

10) Vakas -We use a a vakas to remove the waste of wood

14.Ferro – cement

·      Aim :- to make ferro – cement work .

·      Requirement :- tools and equipment construction tools , welding machine , shearing machine .

·      Material :- sand , cement , water , welding mesh , chicken mesh , 5 mm rod , wire 26 gauge etc .

·      Procedure :- select job to be made 45x45 cm ferro cement sheet .

1} cut 6 mm diameter rod into 4 pieces

2) weld these rod to make frame .

3) cut chicken mesh and welding mesh .

4) chicken mesh 1 hole and 12 gauge .

5) welding mesh 1x1 hole and 2.5x3mm

6) fit chicken mesh and welding mesh to the frame using G.I wire .

7) prepare a molter   ( cement and sand mix ) .

8) lay paper on the grounds of size more than frame size .

9) put the frame rod on the paper .

10) put the mortar on the frame .

11) level it using thapi .

·      Observation :- we see next day our sheet is fixed it and became hard .

15.R.C.C. Column

·      Aim :- To prepare R.C.C. column .

   Requirement :- Tools and equipment measurement tape , bending wire ,  thapi , khora .

  Material :- 8 mm torshan bar (tor iron bar ) , 6 mm bar , sand , gravel , cement , water etc

Procedure :-

1) take torshan bar 8 mm and 6 mm bar make frame and ring .

2) mix cement , gravels , sand prepare concrete

3) take molter put in the torshan frame

4) filling with the concrete

5) after that your R.C.C. column is ready .

Observation :- see next day our R.C.C. column is ready .

16.VERNIER

  Aim: - learning and taking measurement .

Requirement :- varnier caliper , drill beats and note book , pen etc. .

  Procedure :-

1} what is varnier caliper ?

A varnier caliper is an instrument that measure internal and external dimension and distance , it allow you to more precise measurement than you could with regular rulers

·      There are two main parts .

  1} Main scale :- contributes the main number (s) and one decimal places to the reading .

2} Varnier scale :- contributes the seconds decimal place to the reading .

·      Table of reading

No

        Job

Reading 1

Reading 2

Reading 3

1

Drill beats

1 mm

1.02 mm

1.50 mm

2

Drill beats

5mm

1.02 mm

0.24 mm

3

Drill beats

10 mm

2.2 mm

02.2 mm

Vigyan Ashram Pabal

Project Done By :-Abhishek walke, Shankar Jadhav ,

Project Name :- Domestic composter .

Model No :- 3 and 5

Gradiance of Project :- Siddesh sir .

Project Starting Date :- 29-5-2018 .

Project Ending Date :- 8-6-2018 .

* Index :-

1.Project name

2.Aim

3.Instrument

4.Procedure

5.Obsrevation

6.Conclusion

7.Project Working Table

8.Costing

9.Reading Of Other Composter

10.Drawing

11. Images

* Project name :- Domestic Composter.

· * Model no :- 5

· * Aim :- Doing fabrication , drawing and learning .

· * Instrument :- 1) measurement tape 2) 1) square pipe

3) wielding machine

4) grinder machine

5) power cutter

6) wielding rod

7) oil paints (green)

8) Red oxide

9) oil paints (white)

10) screw and nuts

11) bearing

12) drum (20 ltr )

· * Procedure :- 1. Search about project on net.

2. And then make the drawing of model .

3. We have brought drum from pabal shop .

4. And also brought square pipe .

5. And taking help of friends to do project .

6. firstly take measurement of square pipe

7. Cut the square pipe by using power cutter .

8. After that adjust the square pipe and cut it in degree and adjust the square pipe .

9. And use the wielding machine for wielding .

10. First make side frame and then make down frame .

11. Cut 5 inch square pipe and drill it take measurement of bearing .

12. After that fit tight and to painting of red oxide .

13. If the red oxide dry then do oil painting (green paint ) .

14. After that fit the drum .

15. After that make smalls hole in drum for oxygen . And project is ready .

* Observation :- 1} we have many problem in our project because we have to the square pipe in degree .

2} when we do wielding the square pipe will metal and make hole in it .

3} we have problem to adjust the square pipe .

* Conclusion :- 1} composter is use for kitchen waste and it uses for trees

2} when we can put our kitchen waste in the domestic composter and it make fertilizer .

* Project working table :-

no	Work	Date
1 2 3 4 5 6 7 8 9 10 11 12	Measurement and cutting . Wielding . Drawing . Adjusting the square pipe . Cutting the square pipe . Cutting in degree . Drilling the bearing . Making frame of composter . Doing painting red oxide . Doing painting of frame green paint . Fitting the drum . Making hole in drum .	29-5-2018 29-5-2018 29-5-2018 30-5-2018 31-5-2018 3-6-2018 4-6-2018 4-6-2018 5-6-2018 5-6-2018 6-6-2018 7-6-2018
	Project is ready .

· Costing :-

Sr no

Material

Quantity

Rate

Price

Bearing

150 /-

300 /-

Oil paints (green)

260 ml

150 /-

75 /-

Oil paints (white)

10 ml

150 /-

2 /-

Wielding rod .

7 rod

3 /-

21 /-

Square pipe

7 ft

10 /- ft

70 /-

Drum (20 l)

320

320 /-

Electricity

Labour charge

10 %

15 %

Total

46.8

77.22

912.02

Reading of other composter .

· Model no :- 3

	Time	Date	Bio waste	Rotation	culture	Wood dust
	3:30 2:55 4:20 3:42 6:39 4:15 2:48 2:16 3:30 4:30 5:17	29-5-18 30-5-18 31-5-18 1-6-18 2-6-18 3-6-18 4-6-18 5-6-18 6-6-18 7-6-18 8-6-18	1 kg 1 kg 1 kg 1 kg 1 kg 1 kg 1 kg 1 kg 1 kg 1 kg 1 kg	5 time 5 time 5 time 5 time 5 time 5 time 5 time 5 time 5 time 5 time 5 time	1 kg - - - - - - - - - -	1 kg - - - - - - - - - -